The petrochemical plant runs day and night, 24/7 a year. The
plants, which are normally designed to last 25 to 30 years,
demand constant maintenance and upkeep. As part of the routine
maintenance, these facilities are periodically shut down for
major planned overhaul and development work, commonly known as
turnaround and maintenance. The primary objective of plant
turnaround maintenance is to revitalize, maintain, and improve
the plants to ensure optimal and efficient performance. Plant
turnaround maintenance covers activities such as inspection,
overhaul, modification, and the installation of new parts or
equipment. Taking advantage of the plant shutdown, preventive
maintenance, corrective maintenance, and plant cleaning are also
carried out. In Petrochemical plant each system consists of
various piping, vessels, tanks, boilers and reactors a challenge
during Turnaround. The efficient management of Schedule for
Turnaround is necessary because of the packed schedule and
budgets. Any failures due to incompetent personnel are highly
undesirable in a Turnaround time.
Despite a series of inspections and assessments that are usually
carried out prior to the turnaround event, the actual condition
of the equipment simply cannot be determined until they are
actually opened and inspected. Cutech team with long history of
experience and high technical competence in Turnaround
Inspections has returned from Kingdom of Saudi Arabia after
successfully completing Turnaround inspection of major
Petrochemical plant. Cutech Inspection team included Static,
Rotating, Instrumentation and Electrical Inspectors. The team of
inspectors were involved in almost all the equipment ranging
from Reactors, Boilers, Flare, Vessels, Cooling Towers, Gas
Turbine, Compressors and Valves. As this was the second
Turnaround for the Plant, Cutech team’s knowledge and experience
came handy for the Clients to take decisions especially during
critical works for the reactors, boilers and flares. The whole
team got involved from the pre Turnaround phase and made sure
that not even minor details are left unattended by the planner
and all the necessary documents and procedures are in place.
Along with technical competence and knowledge, the client was
also appreciative about the standards of the HSE compliance by
Cutech Team.
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